BILLUND, Denmark - With record sales and a hit movie expected to propel them further, Lego could be expected to bask in its successful turnaround, but the Danish maker of colourful toy blocks is pressing ahead to face the challenges of globalisation.
Last month, the world's second largest toymaker reported a nine per cent rise in annual net profit to 6.12 billion kroner (S$1.44 billion). The 10-per cent increase in sales to 25.38 billion kroner marked a quadrupling in just 10 years.
By contrast, the traditional toy market is expected to grow marginally or not at all as it loses sales to video games.
The performance is even more remarkable since just a decade ago the company was on the ropes, posting massive losses and laying off thousands of workers.
When Joergen Vig Knudstorp took the helm in 2004, vulture capitalists were circling the ailing company, into which Lego heir Kjeld Kirk Kristiansen had just injected 800 million kroner of his own money.
"There was an emphasis on stretching the brand and moving into adjacent businesses. Apparel, theme parks, a lot of consumer electronics and so on," Vig Knudstorp told AFP in an interview.
The ideas weren't necessarily bad - sales were rising - but they weren't a good match with Lego, which failed to make them profitable. It also lost focus on the original toy operation, where revenues plunged.
In addition to spreading itself too thin, Lego had failed to adapt to consumers' shift away from local "mom and pop" stores to big-box retailers like Wal-Mart and Toys'R'Us.
The first chief executive from outside the founding Kirk Christiansen family overhauled the supply chain and withdrew from high-cost manufacturing locations such as Switzerland in favour of "mid-cost" countries like Hungary and the Czech Republic.
The Legoland theme parks were spun off and merged with Merlin Entertainment, the private-equity backed owner of Madame Tussauds.
"We decided to only do the core business and leave these adjacent businesses to other operators and earn a licensing income," Knudstorp said.
On the silver screen
"The Lego Movie", a smash-hit animated film that has won over both audiences and critics, is a case in point of how the group is profiting from letting other companies use its brand.
A Warner Brothers team spent five years immersing itself in the company's culture before the movie hit the screens.
"We gave (Warner Brothers) very broad artistic degrees of freedom because we think it's so crucial that when you take a risk you also be able to make decisions," said Knudstorp.
Many Lego fans still build "freestyle" and post video clips of their creations on YouTube, where the company boasts 7.5 billion viewings, 99 per cent of which are user generated and, according to the group, putting it in the top three of all brands on the video sharing site.
But over the years, Lego has gone from being a purveyor of simple plastic bricks to selling toys that come with pre-written storylines, such as the Harry Potter theme released in 2001 and last year's megahit "Legends of Chima", where animal tribes battle for world dominance.
The new product ranges now account for 60 per cent of sales.
"If you look at who is successful in this not-so-successful traditional toy industry it is those (with) big stories," said Knudstorp.